Course Details

Instrumentation

Course Overview

The programme starts with an induction to the course and training facilities to fully understand the training process and requirements. This course is delivered through Instructor-led training and Workshop based practical training with various assessments to ensure that the candidate achieves theoretical and practical competencies. The training focuses on safe and healthy working practices, tools, components and equipment for instrumentation operations to be competent in their job role.

This course is for anyone interested in doing activities linked with the employment of an engineering operative.

The entry prerequisites are a good attitude toward learning, a solid motivation to study, and a reasonable level of language proficiency.

Candidates on successful completion of training are entitled to a ‘Certificate of Attendance’ attested by the Ministry of Higher Education, Research and Innovation from NTI and a National Vocational Qualification Certificate (NVQ) from Excellence, Achievement and Learning (EAL), UK.

Other Details

Module 1:  General Health, Safety & welfare in work place

  • Introduction to Training & Facilities
  • Site tour & Course objectives
  • Evacuation Procedures
  • Health & Safety Essentials at work
  • Occupational Health & Hygiene
  • Types of PPE and its purpose
  • Hazard Identification and reporting
  • Risk assessments & Control measures
  • Legal requirements
  • HASAWA & COSHH
  • MSDS-Material safety data sheet
  • Disposal of waste accordance with legislation
  • Types of Fire Extinguisher
  • Fire warden & First aider
  • Tool box talk, Safe cards
  • Incident  reporting
  • Organizational accident and emergency procedures

Module 2:  Fundamentals of electrical terms

  • Units and symbols of electrical quantities
  • Ohms law
  • Electrical measuring instruments
  • Concepts of ac and dc
  • Electric Motor its control & Protection
  • Power generation & Controls
  • AC & DC Drives

Module 3:  Basics of electronics

  • Electronic Symbols and Abbreviations
  • Electronic components
  • Electrostatic Field and Potentials
  • Charge
  • Network Theorems
  • Harmonics
  • Electronic components
  • Resistors and insulators
  • Diodes and transistors
  • Types of capacitors
  • Switches and rectifiers
  • Protection devices and transformers
  • Assembling of electronics circuit
  • Signal converters
  • Signal generators
  • Motor controls

Module 4:  Electrical/Electronic equipment servicing

  • Wiring enclosures
  • Portable appliances
  • Switch gear and distribution panel
  • Motors and starters
  • Maintenance schedule
  • Overall cleaning
  • Replacement of used consumables
  • Earthing
  • Service battery system

​​​​​​​Module 5:  Instrumentation

  • Introduction to Instrument Programme
  • Instrument Drawings Including P & ID's
  • Hydraulic and pneumatic Tools
  • Common Hand tools, ID & Use
  • Extended Hand tools
  • Measurement & Marking out
  • Engineering Drawings (basic)
  • Hand tools project
  • Power tools
  • Instrument  fundamentals
  • Fundamental Instrumentation Principles - Pressure, Level, Temp, Flow
  • Fundamental Instrument Tubing and Compression Fittings
  • Instrument Tubing & Compression Fittings
  • Pumps and Valves, Types and uses. Practical exercises
  • Instrument Project - Workshop Practical

​​​​​​​​​​​​​​Module 6:  Testing Calibration and Maintenance

  • Test & Calibration Equipment
  • Forming & Assembling Pipework Systems
  • Maintenance Techniques & Procedures. Trouble Shooting/Fault Finding
  • Safe Isolation & Removal of Instrumentation
  • Control system
  • Process Control Theory
  • Rotating Equipment Control
  • Gas Detection Systems
  • Valves
  • Control Valves
  • DCS
  • PLC's
  • Instrument Communications
  • Shut Down and Safety Control Systems (ICSS)

 

By the end of the module the candidate will be able to:

  • Comply with all workplace health, safety and welfare legislation requirements
  • Select appropriate personal protective equipment.
  • Demonstrate work ethics and team working
  • Communicate for productive working practices at workplace.
  • Maintain relevant records in accordance with the organisational procedures.
  • Describe maintenance, inspection and certification requirements of Instrumentation jobs.
  • Identify, select and use  hand tools used in Instrumentation
  • Do Earthing and service battery system
  • Calculate resistance values and measure the values of diodes and transistors
  • Check the functionality of switches and rectifiers
  • Design switch gear circuit
  • Do PAT testing
  • Use appropriate methods and techniques to assemble the components in their correct positions to produce the required circuit
  • Wire and terminate cables to the appropriate connections on the circuit boards
  • Troubleshoot piping instruments, temperature indicators and level gauges
  • Activate all the control valves to check its functionality and troubleshoot
  • Define process control theory
  • Report any difficulties or problems that may arise with the electronic assembly hand signals
  • Carry out the servicing/scheduled maintenance activities
  • Read and demonstrate use of test equipment
  • State the operating principles of pressure measurement and control techniques
  • Explain the operating principles of valves, terminology, actuators and accessories
  • Describe the basic control principles and terms
  • Report and record work done
Instructor-Led Onsite Training