Course Details

Hydraulics & Pneumatics

Course Overview

The course includes an induction session to welcome and orientate the candidate, and familiarize them with the training centre, health and safety requirements and other important policies and procedures. The training consists of a mix of classroom and workshop sessions and various assessments. Upon successful completion, the candidates will learn to sketch the different circuits and understand them to enhance their existing skills. Moreover, they will learn to plan and carry out the essential maintenance tasks on hydraulics and pneumatics.

The training course is designed for an apprentice or beginner who would like to work as a Mechanical Technician or Maintenance Technician.

The candidate should have basic knowledge and skills in mechanical engineering.

Upon completing the training course, candidates will be awarded a ‘Certificate of Attendance’ from NTI, attested by the Ministry of Manpower.

Other Details

Basic principles of Hydraulics

  • Force, weight, Mass, Pressure, Work energy, Power, Incompressibility and Bernoulli’s theorem
  • Pascal’s law, gauge pressure and absolute pressure.
  • Advantages, disadvantages and limitations.

Basic components in Hydraulic systems

  • Reservoir, Filter/strainer, Pump & Relief valve
  • Accumulator, DCV, Heat exchanger & actuators
  • Pumps & Piping, tubing and` fitting

Directional control valves in Hydraulic system

  • Two-way, three-way, and four-way valves
  • Check valve & Manually actuated valve
  • Pilot actuated valve & Solenoid actuated valve
  • Flow control valve & Pressure relief valve

Cylinders:

  •  Double- acting cylinders
  •  Single-acting cylinders
  •  Two-piston cylinders

Basic principle of Pneumatic

  • General Gas Equation.
  • P-V diagram for single acting air compressor
  • Compressor classification
  • Advantages, disadvantages and limitations.

Basic components in Pneumatic systems

  • Air compressor
  • FRL unit & Directional control valve
  • Actuators & Pneumatic fitting
  • Tubing

Directional control valves in Pneumatic system

  • 2/2 valve, 3/2 valve,5/2 way and 5/3 valve
  • Manually operated DCV.
  • Pilot operated DCV
  • Shuttle valve
  • Flow control valve

Schematic diagram in Hydraulic & Pneumatic system

  • Symbols in Hydraulic system
  • Symbols in Pneumatic system

 

By the end of the module the candidate will be able to:

  • Define hydraulics and pneumatics.
  • Explain basic principles of hydraulic and pneumatic system.
  • Identify major components used in hydraulic and pneumatic system.
  • List the most important properties of hydraulic fluids.
  • Identify the symbols used to represent the hydraulic and pneumatic system.
  • Select the appropriate valves and actuators.
  • machine components.
  • Sketch the schematic diagram for pneumatic and hydraulics.
  • Identify the common hydraulics problems and its root cause.
  • Demonstrate a clear understanding by identifying the most common faults.
  • Describe the parameters to be monitored in service to assure performance.
  • Explain the relevant start-up and shutdown procedures.
Online through NTI Learning Management System, Area9 Rhapsode